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책소개2025년 05월 25일 출간 | ISBN : 1159716854 | 475쪽 | 규격外
목차1장 철강재료
1.1 철의 역사 ····································································································· 1
1.1.1 세계의 제철역사 ·················································································· 2
1.1.2 한국의 제철역사 ·················································································· 7
1.2 철강의 분류 ·································································································· 9
1.2.1 철의 성분별 분류 ················································································ 9
1.2.2 철의 형상별 분류 ·············································································· 16
1.3 철강의 원료 ································································································ 18
1.3.1 재선원료 ····························································································· 18
1.3.2 재강원료 ····························································································· 20
1.4 철강의 제조공정 ························································································ 26
1.4.1 제선공정 ····························································································· 26
1.4.2 제강공정 ····························································································· 27
1.4.3 연속주조공정 ····················································································· 31
1.4.4 압연공정 ····························································································· 34
1.4.5 조관공정 ····························································································· 39
1.4.6 특수강제조공정 ·················································································· 40
2장 금속의 결정
2.1 금속의 결정구조와 종류 ··········································································· 45
2.1.1 금속의 결정구조 ················································································ 47
2.1.2 금속의 결정구조의 종류 ··································································· 50
2.1.3 금속결정의 격자결함 ········································································ 59
2.1.4 순철의 결정구조 ················································································ 65
2.1.5 합금의 결정구조 ················································································ 66
2.2 결정의 면과 방향 ······················································································ 70
2.2.1 결정질 재료의 규칙성 ······································································ 70
2.2.2 결정방향과 결정면 ············································································ 72
3장 상태도와 조직
3.1 재료상 평형론 ···························································································· 77
3.1.1 상변태 ································································································ 77
3.2 평형상태도 ·································································································· 81
3.2.1 고용체의 평형상태도 ········································································ 81
3.2.2 Fe-C 평형상태도 ··············································································· 82
3.2.3 철-탄소 평형상태도(Fe-Fe3C상태도) ················································ 87
3.2.4 강의 조직과 그성질 ·········································································· 93
3.2.5 강의 상태도와 합급원소의 영향 ···················································· 104
4장 강의 특성과 열처리
4.1 물리적 성질 ······························································································ 113
4.1.1 열팽창계수 ······················································································· 113
4.1.2 열전도도 ··························································································· 115
4.1.3 자성 ·································································································· 115
4.1.4 전기저항 ··························································································· 116
4.2 기계적 성질 ······························································································ 116
4.2.1 강도와 인성 ····················································································· 116
4.2.2 피로강도 ··························································································· 120
4.2.3 내마모성 ··························································································· 125
4.2.4 절삭성 ······························································································ 127
4.2.5 냉간가공성 ······················································································· 129
4.2.6 열간가공성 ······················································································· 131
4.2.7 용접성 ······························································································ 135
4.3 화학적 성질 ······························································································ 136
4.3.1 내식성 ······························································································ 136
4.3.2 내열성 ······························································································ 140
5장 열처리 설비와 운용
5.1 가열장치 ··································································································· 145
5.1.1 열원의 종류 ····················································································· 145
5.1.2 열원과 가열방식 ·············································································· 146
5.1.3 열처리로의 분류 ·············································································· 149
5.1.4 열처리로와 가열방식 ······································································ 150
5.2 냉각장치 ··································································································· 167
5.2.1 냉각제의 종류 ················································································· 167
5.2.2 냉각장치의 종류 ·············································································· 169
5.2.3 분위기 가스와 그 발생장치 ··························································· 171
5.2.4 온도측정과 온도의 제어법 ····························································· 183
6장 강의 일반 열처리 공정
6.1 열처리 목적과 분류 ················································································· 195
6.2 풀림(Annealing) ······················································································· 198
6.2.1 완전풀림 ··························································································· 198
6.2.2 항온풀림 ··························································································· 199
6.2.3 구상화 풀림 ····················································································· 200
6.2.4 확산풀림 ··························································································· 201
6.2.5 응력제거 풀림 ················································································· 202
6.2.6 연화풀림 ··························································································· 202
6.3 불림(Normalizing) ···················································································· 203
6.3.1 보통불림 ··························································································· 204
6.3.2 2단불림 ···························································································· 204
6.3.3 항온불림 ··························································································· 204
6.3.4 이중불림 ··························································································· 205
6.4 뜨임(Tempering) ······················································································ 205
6.4.1 저온뜨임 ························································································· 205
6.4.2 고온뜨임 ························································································· 206
6.4.3 뜨임취성 ························································································· 207
6.5 담금질(Quenching) ·················································································· 207
6.5.1 담금질의 일반적 열처리공정 ························································· 207
6.5.2 인상담금질 ······················································································· 212
6.5.3 항온열처리 ······················································································· 213
6.6 고용화 열처리 ···················································································· 217
6.6.1 오스테나이트계 스테인리스강 ························································ 217
6.6.2 고 망간(Mn)강 ················································································· 218
6.7 심냉처리(Sub-zero Treatment) ······························································· 219
6.7.1 심냉처리의 목적 ·············································································· 219
6.7.2 잔류 오스테나이트의 발생원인과 영향 ········································· 219
6.7.3 처리방법 및 처리시기 ···································································· 220
6.7.4 심냉처리 효과 ················································································· 220
6.8 주요기계 부품용 강의 열처리 ································································ 221
6.8.1 기계구조용 탄소강의 열처리 ························································· 221
6.8.2 기계구조용 합금강의 열처리 ························································· 223
6.8.3 스프링강의 열처리 ·········································································· 227
6.8.4 베어링강의 열처리 ·········································································· 228
6.8.5 내열강의 강도와 열처리 ································································· 230
7장 표면 열처리 공정
7.1 표면경화 열처리 개요와 종류 ································································ 231
7.2 침탄처리 ··································································································· 232
7.2.1 고체침탄법 ····················································································· 234
7.2.2 가스침탄법 ····················································································· 236
7.2.3 진공침탄법 ····················································································· 240
7.3 침탄질화처리(청화법) ·············································································· 245
7.4 질화처리 ···································································································247
7.4.1 질화처리의 분류 ·············································································· 249
7.4.2 가스질화 및 산질화처리 ································································· 249
7.4.3 염욕질화처리 ··················································································· 251
7.4.4 이온질화처리 ··················································································· 253
7.4.5 가스연질화처리 ················································································ 255
7.4.6 침유질화처리 ··················································································· 256
7.5 고주파 표면경화처리 ··············································································· 257
7.5.1 고주파 열처리공정 ·········································································· 258
7.5.2 고주파 열처리 냉각방법 ································································· 259
7.5.3 고주파 표면열처리의 특성 ····························································· 259
7.6 화염표면경화처리 ····················································································· 260
7.7 금속침투법 ································································································ 262
7.7.1 세라다이징(Sherdizing) ··································································· 263
7.7.2 크로마이징(Chromizing) ································································· 263
7.7.3 칼로라이징(Calorizing) ···································································· 263
7.7.4 브로나이징(Boronizing) ·································································· 263
7.7.5 실리코나이징(Siliconizing) ······························································ 264
7.8 전자빔 표면경화처리 ··············································································· 264
7.9 레이져 표면경화처리 ··············································································· 265
8장 기타열처리
8.1 조질열처리 ······························································································ 267
8.1.1 조질열처리 과정 ·············································································· 267
8.1.2 조질열처리 요인 ·············································································· 270
8.2 진공열처리 ································································································ 272
8.2.1 진공열처리 과정 ·············································································· 273
8.2.2 냉각방법 ··························································································· 273
8.2.3 진공열처리의 특징 ·········································································· 274
8.3 증착법 ······································································································· 275
8.3.1 화학증착법 ······················································································· 275
8.3.2 물리증착법 ······················································································· 277
8.3.3 원자층 증착법 ················································································· 280
8.3.4 증착법 비교 ····················································································· 280
8.4 PLASMA 열처리 ······················································································· 282
8.4.1 플라즈마 질화법 ·············································································· 282
8.4.2 플라즈마 침탄법 ·············································································· 283
8.4.3 브로나이징(Boronizing) ·································································· 284
8.5 금속피막처리 ···························································································· 286
8.5.1 인산연 피막처리 ·············································································· 286
8.5.2 산화 피막처리 ················································································· 288
8.5.3 양극화 피막처리 ·············································································· 289
9장 비철금속의 열처리
9.1 알루미늄 합금의 열처리 ·········································································293
9.1.1 알루미늄 합금의 열처 개요와 분류 ·············································· 293
9.1.2 가공용 알루미늄 합금의 열처리 조건 ·········································· 295
9.1.3 주물용 알루미늄 합금의 열처리 조건 ·········································· 297
9.1.4 주물용 알루미늄 합금의 열처리 종류 ·········································· 298
9.1.5 알루미늄 합금의 열처리 변형과 대책 ·········································· 300
9.2 구리합금의 열처리 ··················································································· 307
9.2.1 균질화 처리 ····················································································· 307
9.2.2 어닐링 ······························································································ 309
9.2.3 응력제거처리 ··················································································· 312
9.2.4 강화처리 ··························································································· 314
9.3 티타늄과 티타늄합금 열처리 ·································································· 320
9.3.1 응력제거처리 ··················································································· 321
9.3.2 어닐링처리 ······················································································· 322
9.3.3 용체화처리와 시효처리 ··································································· 325
9.3.4 후처리 ······························································································ 330
9.4 니켈과 니켈합금 열처리 ········································································· 331
9.4.1 Ni-Cu 합금의 열처리 ······································································ 331
9.4.2 Ni-Cr 합금의 열처리 ······································································· 332
9.4.3 Ni-Fe 합금의 열처리 ······································································· 337
9.5 Mg 합금의 열처리 ··················································································· 338
9.5.1 Mg 합금의 열처리 종류 ································································· 338
9.5.2 열처리에 영향을 미치는 인자들 ···················································· 345
9.5.3 열처리 시 나타나는 문제점과 대책 ·············································· 346
9.5.4 용접 보수된 주조품의 열처리 ·························································348
10장 열처리 결함과 대책
10.1 소재 및 열처리전 가공 원인의 결함과 대책 ······································ 351
10.1.1 대형 비금속 개재물 ······································································ 351
10.1.2 편석 ································································································ 352
10.1.3 열간 가공 시 발생하는 결함 ······················································· 353
10.2 열처리 과정에서 나타나는 결함과 대책 ············································· 354
10.2.1 가열에 수반되는 결함 ··································································· 354
10.2.2 쾐칭.템퍼링에 수반되는 결함 ······················································ 358
10.2.3 고주파 경화처리에 수반되는 결함 ············································ 364
10.2.4 침탄경화에 수반되는 결함 ··························································· 367
10.2.5 열처리 경도불량과 변형방지의 요점 ·········································· 376
11장 열처리 부품의 시험 및 검사
11.1 경도시험 ································································································· 379
11.1.1 열처리와 경도시험의 중요성 ······················································· 379
11.1.2 브리넬 경도시험 ············································································ 380
11.1.3 로크웰 경도시험 ············································································ 385
11.1.4 쇼어 경도시험 ··············································································· 392
11.1.5 비커스 경도시험 ············································································ 394
11.2 기계적 시험 ···························································································· 404
11.2.1 인장시험 ························································································· 404
11.2.2 충격시험 ························································································· 410
11.2.3 굽힘시험 ························································································· 413
11.2.4 비틀림시험 ····················································································· 415
11.2.5 압축시험 ························································································· 416
11.2.6 파괴 인성 시험 ·············································································· 416
11.2.7 그리프시험 ····················································································· 416
11.3 조직시험 ································································································· 418
11.3.1 Macro 조직시험 ············································································· 418
11.3.2 Micro 조직시험 ············································································· 419
11.3.3 경화층 깊이시험 ············································································ 423
11.3.4 탈탄층 깊이시험 ············································································ 426
11.4 물리적 시험 ···························································································· 428
11.4.1 특성 X선 ························································································ 429
11.4.2 EPMA ······························································································ 430
11.4.3 전자현미경 ····················································································· 431
11.4.4 X선 회절 ························································································ 432
11.4.5 잔류응력 측정 방법 ······································································ 433
11.5 비파괴 검사 ···························································································· 434
11.5.1 침투탐상시험 ················································································· 434
11.5.2 자분탐상시험 ················································································· 435
11.6 강철의 불꽃시험 ···················································································· 436
11.6.1 불꽃시험의 기구 ············································································ 437
11.6.2 시험방법 ························································································· 437
11.6.3 강종의 추정방법 ············································································ 438
11.6.4 합금원소에 의한 불꽃의 특징 ······················································ 439
부록 1 ··············································································································· 442 부록 2 ··············································································································· 459 참고문헌 ··········································································································· 473 |
| 교환 및 환불 가능 |
상품에 문제가 있을 경우 |
1) 상품이 표시/광고된 내용과 다르거나 불량(부패, 변질, 파손, 표기오류, 이물혼입, 중량미달)이 발생한 경우 - 신선식품, 냉장식품, 냉동식품 : 수령일 다음날까지 신청 - 기타 상품 : 수령일로부터 30일 이내, 그 사실을 안 날 또는 알 수 있었던 날로부터 30일 이내 신청 2) 교환 및 환불신청 시 판매자는 상품의 상태를 확인할 수 있는 사진을 요청할 수 있으며 상품의 문제 정도에 따라 재배송, 일부환불, 전체환불이 진행됩니다. 반품에 따른 비용은 판매자 부담이며 환불은 반품도착일로부터 영업일 기준 3일 이내에 완료됩니다. |
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단순변심 및 주문착오의 경우 |
1) 신선식품, 냉장식품, 냉동식품 재판매가 어려운 상품의 특성상, 교환 및 환불이 어렵습니다. 2) 화장품 피부 트러블 발생 시 전문의 진단서 및 소견서를 제출하시면 환불 가능합니다. 이 경우 제반비용은 소비자 부담이며, 배송비는 판매자가 부담합니다. 해당 화장품과 피부 트러블과의 상당한 인과관계가 인정되는 경우 또는 질환치료 목적의 경우에는 진단서 발급비용을 판매자가 부담합니다. 3) 기타 상품 수령일로부터 7일 이내 신청, 왕복배송비는 소비자 부담 4) 모니터 해상도의 차이로 색상이나 이미지가 다른 경우 단순변심에 의한 교환 및 환불이 제한될 수 있습니다. |
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| 교환 및 환불 불가 |
1) 신청기한이 지난 경우 2) 소비자의 과실로 인해 상품 및 구성품의 전체 또는 일부가 없어지거나 훼손, 오염되었을 경우 3) 개봉하여 이미 섭취하였거나 사용(착용 및 설치 포함)해 상품 및 구성품의 가치가 손상된 경우 4) 시간이 경과하여 상품의 가치가 현저히 감소한 경우 5) 상세정보 또는 사용설명서에 안내된 주의사항 및 보관방법을 지키지 않은 경우 6) 사전예약 또는 주문제작으로 통해 소비자의 주문에 따라 개별적으로 생산되는 상품이 이미 제작진행된 경우 7) 복제가 가능한 상품 등의 포장을 훼손한 경우 8) 맛, 향, 색 등 단순 기호차이에 의한 경우 |
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카테고리
